Diamond / CBN wheels for grinding with formed toolsThis wheels is used for forming / grooving of fine ceramics, quartz and other hard brittle materials and high-speed steel, and chamfering of glass substrates.
The "MB" bond series is a resin bond wheel with high shape retention using heat-resistant resin and metal filler. It has high sharpness and high shape retention in heavy-duty grinding with a large depth of cut.
The ability to form by electrical discharge machining makes it possible to form differently shaped abrasive grain layers, which are usually difficult to form, making this bond very suitable for machining with formed tools in plunge grinding.
The "MB" bond series is a bond that works well with both diamond and CBN wheels.
The diamond wheels are suitable for machining with formed tools for quartz, ceramics, and cemented carbides.
CBN wheels are suitable for the machining of high-speed steel blades and for machining with formed tools for iron-based machine parts that require high accuracy.
Since the wheels are heat resistant and capable of heavy-duty grinding, we have experience in machining with formed tools using multi-wheels that combine several wheels.
“DEX Duo” Electroplated Wheel for Hard Brittle Materials■Realizing persistence of the grinding performance of the diamond abrasive grains and longer tool life.
■The long tool life stabilizes the processing quality.
“Metalist” CBN Metal Bond Wheel for Iron MaterialBy using the metal bond having significantly higher heat conduction than a vitrified bond, the influence of heat on the working surface is minimized.
■ The product not only maintains cutting performance and realizes long tool life, but also suppresses burning of work materials.
■ Since it can suppress heat stress on work materials more than conventional abrasive wheels, reduction of the fatigue-resistant strength of the work can be suppressed.
■ Little damage on abrasive grains and appropriate spontaneous blade generation can realize long dress intervals and reduce down time.
[Target materials for CBN metal bond wheels]- HSS (High-Speed Steel)
- Hardened Steel (carbon steel, die steel)
CBN wheels for grinding iron materialsThese wheels realize high-precision grinding of iron materials used for automobile parts and the like. They provide the advantages of high performance and stable quality. CBN wheels with an axis are also available.
CBN wheel for heavy grinding of high-speed toolsThe highly durable "BJ0" resin bond wheel is useful for flute grinding of high-speed drills and taps. It has low grinding resistance in creep feed grinding of high-speed steel, thus maintaining its high cutting performance.
“Hi-PAX” PCD/PCBN cutting toolsThese cutting tools are used for precision machining of mass production parts. The PCD (polycrystalline diamond) tool is used for machining ceramics, plastics, and non-ferrous metals while the PCBN (polycrystalline CBN) tool is used for high-hardness alloy tool steels and difficult-to-cut nickel alloys. These tools possess finer cutting
surfaces than other cemented carbide / tungsten carbide tools and can last up to ten times longer.
“Hi-PAX” PCD/PCBN insertsThese inserts can be attached to cutting tools much like cemented carbide / tungsten carbide inserts. However, compared to carbide inserts, these inserts produce finer finished surfaces and can last up to ten times longer. They can also be made in various shapes and the most appropriate chip material for target work materials can be available.
CBN cutting wheelsThese high-efficiency cutting wheels are suitable for high-quality cutting of rare earth magnets such as neodymium magnets and iron-based materials. Their high cutting performance improves cutting surface quality and hence work quality.