“DTFC”” Mounted Wheel/Cutting Wheel for Cutting/Grinding CFRP “
■Significantly suppresses burr and peel ply (delamination) and realizes high-quality and high-precision machining.
■Reduces mass production cost by removing manual finishing process, realizing long product life, and reusing by re-electroplate.
■Reduction of manual finishing process can suppress precision variation and is effective for finishing junctions which require high precision.
“DEX FF” Fine Diamond Electroplated Wheel for Finishing
High-quality finishing is realized by electroplating fine abrasive grains of around #1000～#2000.
■ High-quality finishing is realized with good surface roughness and less tipping.
■ High ability of maintaining the wheel shape realizes high-precision shape forming.
■ Multi-layered electroplating can be conducted to extend the life of the wheel.
“DEX Duo” Electroplated Wheel for Hard Brittle Materials
“Gran DEX” Electroplated Wheel for Hard Brittle Material
■ Abrasive grain intervals are widened by controlling the abrasive grain density in the electroplating. This can reduce grinding resistance during rough grinding of hard, brittle materials such as glass or ceramics, and realize high-level cutting performance even in deep grinding.
■ Life of the wheel is extended significantly with tipping and surface roughness maintained at the same level as in conventional electroplated wheels.
■ Clogging can be reduced by widening the abrasive grain interval.
“Hi-PAX” PCD/PCBN cutting tools
These cutting tools are used for precision machining of mass production parts. The PCD (polycrystalline diamond) tool is used for machining ceramics, plastics, and non-ferrous metals while the PCBN (polycrystalline CBN) tool is used for high-hardness alloy tool metals and difficult-to-cut nickel alloys. These tools possess finer cutting
surfaces than other carbide tools and can last up to ten times longer.
“Hi-PAX” PCD end mills/reamers
These tools are widely used for the precision machining of plastics, aluminum alloys, carbon materials, and ceramics. They can also be used as wood router bits. The tools produce fine finished surfaces that carbide tools cannot match, offer high abrasion resistance, and can last up to ten times longer than carbide tools.
“Hi-PAX” PCD/PCBN inserts
These inserts can be attached to cutting tools much like carbide inserts. However, compared to carbide inserts, these inserts produce finer finished surfaces and can last up to ten times longer. They can also be made in various shapes and the most appropriate chip material for target work materials can be available.
“Hi-PAX” PCD chip saws
“DEX” diamond wheel for high-efficiency milling of difficult-to-cut materials
This wheel enables deep milling of difficult-to-cut composite fiber materials such as brake linings, architectural ceramic materials, secondary products of cement, carbon, FRP, and thermoset resins. The amount of ground material removed per unit time is relatively large, which realizes highly efficient grinding. By controlling the contact area between the material being ground and the wheel, this design reduces grinding noise, suppresses additional electric current in the main spindle, and contributes to energy saving.