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Single Grained Metal Bond Wheel for Machining Aluminum Block

Single Grained Metal Bond Wheel for Machining Aluminum Block

■Wheel of an alloy base where coarse abrasive grains are regularly placed with metal bond.
■Large protrusion of abrasive grains realizes smaller grinding resistance by 30-40% than that of the electroplated wheel of the same size and improves the grinding performance.
■Realizes machining with higher surface precision than cutting, and is effective for plane machining of mating surfaces of aluminum parts.

Large Size Resin Bond Wheel

Large Size Resin Bond Wheel

■ Single-piece formation of a resin bond wheel with a maximum outer diameter of φ600mm and width of T100mm can be realized.
■ Grinding trace at joint is eliminated.
■ Dynamic balance of 0.1μm is realized for products with a dedicated flange.

“DEX Duo” Electroplated Wheel for Hard Brittle Materials

“DEX Duo” Electroplated Wheel for Hard Brittle Materials

■Structure density is made finer by laminating electroplated abrasive grains of different sizes.
■Finer abrasive grain structure realizes persistence of the grinding performance of the diamond abrasive grains and longer tool life.
■The long tool life stabilizes the processing quality.

“Gran DEX” Electroplated Wheel for Hard Brittle Material

“Gran DEX” Electroplated Wheel for Hard Brittle Material

■ Abrasive grain intervals are widened by controlling the abrasive grain density in the electroplating. This can reduce grinding resistance during rough grinding of hard, brittle materials such as glass or ceramics, and realize high-level cutting performance even in deep grinding.
■ Life of the wheel is extended significantly with tipping and surface roughness maintained at the same level as in conventional electroplated wheels.
■ Clogging can be reduced by widening the abrasive grain interval.

“Miracle” diamond cutting tools

“Miracle” diamond cutting tools

These are single-crystal diamond cutting tools for producing smooth mirror surfaces. They are used for photoconductive drums (for cylinder), polygon mirrors (for end face), etc.

“Hi-PAX” PCD/PCBN cutting tools

“Hi-PAX” PCD/PCBN cutting tools

These cutting tools are used for precision machining of mass production parts. The PCD (polycrystalline diamond) tool is used for machining ceramics, plastics, and non-ferrous metals while the PCBN (polycrystalline CBN) tool is used for high-hardness alloy tool metals and difficult-to-cut nickel alloys. These tools possess finer cutting
surfaces than other carbide tools and can last up to ten times longer.

“Hi-PAX” PCD end mills/reamers

“Hi-PAX” PCD end mills/reamers

These tools are widely used for the precision machining of plastics, aluminum alloys, carbon materials, and ceramics. They can also be used as wood router bits. The tools produce fine finished surfaces that carbide tools cannot match, offer high abrasion resistance, and can last up to ten times longer than carbide tools.

“Hi-PAX” PCD/PCBN inserts

“Hi-PAX” PCD/PCBN inserts

These inserts can be attached to cutting tools much like carbide inserts. However, compared to carbide inserts, these inserts produce finer finished surfaces and can last up to ten times longer. They can also be made in various shapes and the most appropriate chip material for target work materials can be available.