Metal bond mounted wheels for machining of hard and brittle materialsDiamond metal bond wheels with spindle are specially designed for machining hard and brittle materials.
We offer the most suitable bond specifications for various materials in the grinding process of hard and brittle materials using a machining/gliding center.
The metal bond wheel has high abrasive grain retention and high sharpness even when machining hard materials. It also has good thermal conductivity, which prevents heat buildup at the machining point and prevents thermal cracking of brittle materials. The tool life is longer than that of electrodeposition tools with a single diamond layer, and it is the best tool for machining ceramics, especially hard SiC and aluminum nitride.
In the machining of quartz glass, the optimum bond selection ensures high grinding durability.
Diamond / CBN wheels for grinding with formed toolsThis wheels is used for forming / grooving of fine ceramics, quartz and other hard brittle materials and high-speed steel, and chamfering of glass substrates.
The "MB" bond series is a resin bond wheel with high shape retention using heat-resistant resin and metal filler. It has high sharpness and high shape retention in heavy-duty grinding with a large depth of cut.
The ability to form by electrical discharge machining makes it possible to form differently shaped abrasive grain layers, which are usually difficult to form, making this bond very suitable for machining with formed tools in plunge grinding.
The "MB" bond series is a bond that works well with both diamond and CBN wheels.
The diamond wheels are suitable for machining with formed tools for quartz, ceramics, and cemented carbides.
CBN wheels are suitable for the machining of high-speed steel blades and for machining with formed tools for iron-based machine parts that require high accuracy.
Since the wheels are heat resistant and capable of heavy-duty grinding, we have experience in machining with formed tools using multi-wheels that combine several wheels.
Diamond wheels for mirror finishing of difficult-to-cut materials"BL" porous resin bond wheels are designed for mirror grinding of cemented carbide / tungsten carbide molds, ceramics, silicon wafers, and hardening steel alloys. With the effect of pores and a heat-resistant bond strengthened by special filler, these wheels produce high quality finished surfaces while maintaining their cutting performance.
Large Size Resin Bond Wheel■ Single-piece formation of a resin bond wheel with a maximum outer diameter of φ600mm and width of T100mm can be realized.
■ Grinding trace at joint is eliminated.
■ Dynamic balance of 0.1μm is realized for products with a dedicated flange.
Diamond wheel for chamfering glass substratesThis chamfering wheel is designed to maintain substrate strength when fabricating glass display panels and cover glasses. Wheels for facilitating high-speed substrate feeding are available for various machines.
“DEX Duo” Electroplated Wheel for Hard Brittle Materials■Realizing persistence of the grinding performance of the diamond abrasive grains and longer tool life.
■The long tool life stabilizes the processing quality.
“DEX” diamond wheels for forming difficult-to-cut materialsThese wheels are designed for high shape precision forming of, for example, motor cores. Wheels of the most appropriate specifications are available for not only magnetic materials such as neodymium-iron, but also for ferrites, ceramics and glass.
“DEX” diamond wheel for high-efficiency milling of difficult-to-cut materialsThis wheel enables deep milling of difficult-to-cut composite fiber materials such as brake linings, architectural ceramic materials, secondary products of cement, carbon, FRP, and thermoset resins. The amount of ground material removed per unit time is relatively large, which realizes highly efficient grinding. By controlling the contact area between the material being ground and the wheel, this design reduces grinding noise, suppresses additional electric current in the main spindle, and contributes to energy saving.
“DTFC”” Mounted Wheel/Cutting Wheel for Cutting/Grinding CFRP “■Significantly suppresses burr and peel ply (delamination) and realizes high-quality and high-precision machining.
■Reduces mass production cost by removing manual finishing process, realizing long product life, and reusing by re-electroplate.
■Reduction of manual finishing process can suppress precision variation and is effective for finishing junctions which require high precision.
“Metalist” CBN Metal Bond Wheel for Iron MaterialBy using the metal bond having significantly higher heat conduction than a vitrified bond, the influence of heat on the working surface is minimized.
■ The product not only maintains cutting performance and realizes long tool life, but also suppresses burning of work materials.
■ Since it can suppress heat stress on work materials more than conventional abrasive wheels, reduction of the fatigue-resistant strength of the work can be suppressed.
■ Little damage on abrasive grains and appropriate spontaneous blade generation can realize long dress intervals and reduce down time.
[Target materials for CBN metal bond wheels]- HSS (High-Speed Steel)
- Hardened Steel (carbon steel, die steel)